3D Flexible Laser Cutting - Breaking Traditions, Innovating Technology, Offline Programming Leads th

  The rapid development of robotics technology is transforming industries. In robotic laser cutting, 3D flexible laser cutting technology has been widely adopted in metal processing, automotive manufacturing, aerospace, and other fields. However, traditional robot programming methods face challenges such as long programming cycles and poor operability. SintecOptronics robots integrated with FANUC robot offline programming technology brings revolutionary solutions to robotic laser cutting.

Limitations of Traditional Laser Cutting Technology:
  Conventional laser cutting technologies require manual parameter readjustment when switching between different workpieces, resulting in wasted time and human resources while limiting production efficiency. Additionally, traditional laser cutting technologies show constraints in cutting quality, speed, and precision due to variations in workpiece shapes and material properties.

Breaking Through Conventional Limitations with Innovations:

  To overcome these challenges, SintecOptronics researchers conducted extensive experiments, achieving breakthroughs in linear arbitrary switching between different workpieces through advanced control systems and algorithms.

1.Adaptive Parameter Adjustment Technology

Our intelligent control system with integrated sensors automatically detects the shape, material and dimension of the workpieces, then adjusts cutting parameters accordingly. This enables unmanned operation during workpiece transitions, significantly enhancing production efficiency (±0.05mm precision).

2.Multi-beam Cutting Technology

Simultaneous multi-laser beam operation allows rapid switching between workpieces while enabling complex curved surface processing. Production efficiency improves by 40% compared to single-beam systems.

3.Real-time Modeling & Simulation Technology

Researchers are able to do exact modeling and simulation before cutting by Real-time Modeling & Simulation Technology in order to get the cutting paths and parameters. Quick adjustment of the cutting methods improves cutting quality and precision while switching between different workpieces.

  Our 3D Flexible Intelligent Laser Cutting System incorporates FANUC offline programming and 3D robot vision. The workstation automatically scans workpieces to identify thickness and contours, allowing operators to select cutting paths to generate cutting parameters (piercing settings, power, duty cycle, cutting height, speed, gas type/pressure). After virtual simulation verification, programmed tasks are directly loaded into robot controllers for automated operation.

Client Achievements:

•  Productivity increased: Compared with traditional Mechanical cutting method, laser cutting technology can increase the cutting speed and product efficiency, reduce the product circle.

• Keep the same quality standard: Offline programming can control the cutting paths and parameters, which ensures the flatness of the cutting surface and the consistency of the size , and the quality level of the product is improved.

• The error rate of manual operation reduced: Automated operation reduces the need for manual operation, avoids errors caused by human factors, and improves production stability.

• The system intelligently plans and matches cutting paths and cutting processes, increasing material savings by 20%

Innovative Technology Leading the Future:
  The breakthrough of 3D flexible laser cutting technology enables arbitrary linear switching between various workpieces. Through the technologies applications of adaptive parameter adjustment, multi-beam cutting, and real-time simulation, this innovation drives manufacturing evolution. We anticipate broader applications across industries in the near future.

  3D flexible laser cutting technology can not only drive the development of the automotive frame industry, but its emergence can also bring good news to the special-shaped material cutting industry.

  Our laser cutting machine doesn’t only have superior performance but also have intelligent control system, which can realize automated production while minimizing the risks and errors caused by human operation. We provide customized solutions with comprehensive after-sales support and technical services.

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